Renewal of the process control system and replacement of 22 control cabinets during ongoing operation. Engineering and delivery of the complete electrical technology, software development, commissioning and training.

Control system:

  • 2 x SIMATIC S7-400H, CPU 414-5DP
  • 22 x SIMATIC S7-300; CPU 315-2PN/DP

Operating and monitoring system:

  • WinCC V7.0
  • 2 x redundant WinCC servers
  • 6 x WinCC clients
  • 2 x Remote access/stand-by
  • 5 x Acron operating stations for reporting

Bus systems:

  • Industrial Ethernet:
    • Terminal bus for the connection between the server and clients
    • Plant bus for the connection between the PLC and servers as a redundant, optical ring
  • Profibus:
    • Local connection to decentralised peripheral equipment

Noteworthy aspects:

  • Sinaut ST7CC used to integrate the control cabinets into the entire operating and monitoring system
  • Implementation of an IT security concept
  • Delivery of a simulation and training system